Kumar, H., Kumari, R., Yadav, A., Sharma, R., & Dhanda, T. (2020). Chemical Data Collections, 30, 100575.
The practicality of low carbon steel (MS) in manufacturing is attributed to its excellent mechanical properties and low cost. The primary issue associated with MS is its severe corrosion when used in acidic media. Compared to other alternative inhibitors, phosphates offer advantages such as low cost and non-toxicity. In this study, trisodium phosphate (TSP) is used as a corrosion inhibitor for MS in 0.1 N sulfuric acid (corrosive medium).
Inhibition Mechanism of TSP
A uniform, non-porous, and continuous TSP film was observed on the surface of MS, which prevents the corrosive sulfuric acid from contacting the MS surface. This physical adsorption is further supported by the larger Kads value (i.e., 12.47) and greater coating thickness (i.e., 245.43 μ), as observed from metallurgical research microscope techniques. The mechanism of TSP on the MS surface was understood through Langmuir adsorption isotherm studies, DFT simulation studies, impedance spectroscopy, metallurgical research microscopy, and SEM studies. Increases in capacitance loops, Warburg impedance, charge transfer resistance, coating thickness, zero-point vibrational energy, thermal internal energy, ground-state stability energy, ΔG0ads and Kads of LSI, and percent porosity, among other factors, confirmed the formation of a uniform, continuous barrier film of TSP molecules on the MS surface.
It is hypothesized that TSP molecules form stable coordinate covalent bonds between the oxygen atoms in TSP and iron atoms on the MS surface. This is an example of a donor-acceptor bond where the ligand (TSP molecule) initially donates electrons to the vacant 3d orbitals of the metal (Fe), and then the metal (Fe) reciprocally donates its electrons from the filled 3d orbitals to the vacant π* anti-bonding orbitals of the TSP molecule. The strong adsorption of TSP molecules is further supported by TSP's suitable molecular configuration, high electronegativity, global softness parameters, and high negative interaction parameter values. In summary, the adsorption mechanism of TSP as a corrosion inhibitor on MS involves physical adsorption, chemisorption, and reverse donation methods.